How to inspect a shrink sleeve without stretching the measurement

Measure the print and the barcode of a shrink sleeve while it is still flat, before it shrinks. Do not measure the size after it is on the bottle. Shrink pulls the barcode and the register out of shape. That distortion is not a print defect, and it cannot prove the print was accurate.

A sleeve lying flat before it shrinks

Measure the print and the barcode of a shrink sleeve while it is still flat, before it shrinks. Do not wait until it is on the bottle and shrunk, and then measure the size. Shrink pulls the barcode and the register out of shape. That distortion is not a print defect, and it cannot be used to prove the print was accurate.

A sleeve lying flat before it shrinks

Why it is judged this way

The circumference of a sleeve shortens. If the barcode grade on the press is the basis for shipping, measure it on the flat roll. The check after the sleeve is on the bottle only answers whether it sits skewed or has a severe wrinkle. Write the two conclusions apart.

What to compare

What you see Call it Do not
You must prove the printed barcode The flat roll, before shrink Grade it after it has shrunk
You must prove the sleeve position After it is on the bottle Substitute print register for that
A slight distortion from shrink Do not record it as print ghosting Send it back to the press

Check at a job change or a new roll

  1. The release numbers for the barcode and the register come from before the shrink.
  2. The bottle station only looks for skew, splits, and severe wrinkles.
  3. Do not merge the two records into one pass.

Related reading

Written by

Editorial Team

Print quality & inspection specialists

We write about print quality inspection from the production floor: defects we have seen, standards we work against and equipment we have evaluated.

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