How to check a variable barcode on a pharmaceutical carton

A barcode or serial that differs on every pharmaceutical carton is checked one by one: it must read, and it must fit this batch's rule. Do not compare the picture only with the first carton.

A different serial on every carton

A barcode or serial that differs on every pharmaceutical carton is checked one by one: it must read, and it must fit this batch's rule. Do not compare the picture only with the first carton. A picture compare will call the next legal number a misprint. The rule is this batch's serial specification.

A different serial on every carton

Why it is judged this way

The variable code and the fixed brand on the carton are two layers. The fixed layer uses a template. The variable layer uses a read and a duplicate check. Doing only one layer misses something: either a smeared code is passed, or a correct new number is scrapped.

What to compare

What you see What to call it What not to do
The code is inside the rule and reads Pass Reject it because it differs from the previous carton
The code repeats, skips a range, or will not read Stop Release it because it looks fine
Fixed artwork is missing Stop it on appearance, separately Ignore it because the code is correct

At job change or when a roll is opened

  1. Enter this batch's serial rule.
  2. Place a code that will not read and confirm the alarm.
  3. Place a new code inside the rule and confirm it does not alarm.

Related reading

Written by

Editorial Team

Print quality & inspection specialists

We write about print quality inspection from the production floor: defects we have seen, standards we work against and equipment we have evaluated.

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