How to read a vendor claim of 0.1 mm detection

A claim of 0.1 mm detection starts as a pixel calculation. Steady detection takes about 3 pixels, so one pixel is about 0.03 mm at your web width and speed.

A 0.1 mm defect and the pixels it needs

When a vendor says the system can detect 0.1 mm, calculate the pixel first. Seeing it steadily takes about 3 pixels, so one pixel has to be about 0.03 mm, and that has to be at your web width and your speed. If the pixel cannot be that small, 0.1 mm is only a sentence. It is also not yet your release standard.

A 0.1 mm defect and the pixels it needs

Why it is judged this way

A 0.1 mm that is possible on a narrow web is not possible when the web width doubles. Ask this: at our web width, at top speed, on this material, how many pixels does a 0.1 mm defect occupy, and did the trial roll report it. Without that picture, do not write 0.1 into the acceptance.

What to compare

What you see What to call it What not to do
At your web width it is about 3 pixels, and the trial found it The sentence has a basis Only listen to the claim
The pixel is clearly larger It cannot be reached Still write it into the contract
It is visible at low speed and smeared at high speed Calculate at top speed Accept it at the demo speed

At job change or when a roll is opened

  1. Calculate the pixel size at your web width.
  2. See how many pixels 0.1 mm occupies.
  3. If it does not reach, change the figure or change the setup.

Related reading

Written by

Editorial Team

Print quality & inspection specialists

We write about print quality inspection from the production floor: defects we have seen, standards we work against and equipment we have evaluated.

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