How to inspect a laminate after it is already sealed

On a laminate that is already sealed, you can still see bubbles, trapped dirt, wrinkles, and print defects that show from the outside. A shift between layers that you cannot see cannot be measured after lamination.

A bubble inside a laminate

On a laminate that is already sealed, you can still see bubbles, trapped dirt, wrinkles, and print defects that show from the outside. A shift between layers that you cannot see cannot be measured after lamination. Do not write in the report that every layer was inspected. Bubbles need transmitted light or side light, not ordinary straight light forced onto them.

A bubble inside a laminate

Why it is judged this way

Dirt trapped between two films is often only a faint shadow under straight light. Side light or transmitted light lights the edge of a bubble. If you cannot see it, change the light. Do not raise the threshold until the paper grain alarms everywhere. A layer that is already sealed cannot have its register put back. You can only decide whether to accept it.

What to compare

What you see What to call it What not to do
A bright ring under side light Call it a bubble or trapped dirt Treat it as a print white spot and add ink
A missing print that shows from the outside You can judge it Claim the inner layer was inspected too
Register between layers can no longer be seen Write that it was not inspected Add a pass

At job change or when a roll is opened

  1. At the station after lamination, use light that can see a bubble.
  2. Use a known bubble and confirm the alarm.
  3. The conclusion on register between layers comes only from before lamination.

Related reading

Written by

Editorial Team

Print quality & inspection specialists

We write about print quality inspection from the production floor: defects we have seen, standards we work against and equipment we have evaluated.

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