When a gear mark shows on food flexible packaging, what do you move first

When a gear mark shows on food flexible packaging, match the tooth pitch first. Do not change the doctor blade first. Change only this one thing. Look again in the same place after you change it. Light and dark bands repeat at a fixed tooth pitch.

Gear mark on food flexible packaging

When a gear mark shows on food flexible packaging, match the tooth pitch first. Do not change the doctor blade first. Change only this one thing. Look again in the same place after you change it. Light and dark bands repeat at a fixed tooth pitch.

Gear mark on food flexible packaging

Move one thing first

If it covers the whole sheet, stop and check the gears. Do not treat it as ordinary uneven ink. If it has already hit the ingredient list, an allergen line, or a barcode, stop first, then adjust. Do not try it while the press keeps running. A doctor-blade line does not repeat by tooth pitch. It is one long line.

Order

Do this first Do not do this first Why
Match the tooth pitch first. Do not change the doctor blade first. Change ink, pressure, and speed at the same time Change three things at once and you will not know which one worked
It has already landed on the ingredient list, an allergen line, or a barcode Try it while the job keeps running Scrap keeps going
Log the spacing, the colour unit, and which side the gear is on. Only say you already adjusted it The next shift cannot pick it up

Leave this behind

  1. Match the tooth pitch first. Do not change the doctor blade first.
  2. In the same place, confirm whether the gear mark has eased.
  3. Log the spacing, the colour unit, and which side the gear is on.

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Editorial Team

Print quality & inspection specialists

We write about print quality inspection from the production floor: defects we have seen, standards we work against and equipment we have evaluated.

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