What a camera needs to see smashed dots on a corrugated preprint

You must see the centre of the dot. Do not call it when the image is out of focus. A steady sight needs about 3 pixels. If you cannot see it clearly, do not loosen the threshold.

Smashed dots on a corrugated preprint

To see smashed dots on a corrugated preprint, you must see the centre of the dot. Do not call it when the image is out of focus. If you cannot see it, change the light or the resolution first. Do not loosen the threshold first.

Smashed dots on a corrugated preprint

If you cannot see it, change the optics first

The dot centre goes white, and a ring is squeezed out around it. If the image cannot separate them at all, moving the threshold only paints the barcode and the product name solid red. You must see the centre of the dot. Do not call it when the image is out of focus.

Optics

Need Enough looks like Not enough looks like
You must see the centre of the dot. Do not call it when the image is out of focus. The dot centre goes white, and a ring is squeezed out around it. Only a blurry circle left
About 3 pixels across Shows up steadily Comes and goes, and you still write that it can be detected
Barcode and product name in the field of view The critical spot is seen Only the decorative edge is lit

Try it on a sample

  1. Confirm the image can separate it: The dot centre goes white, and a ring is squeezed out around it.
  2. Count about how many pixels it spans.
  3. If you cannot see it clearly, change the light or the focus. Do not change the threshold.

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Written by

Editorial Team

Print quality & inspection specialists

We write about print quality inspection from the production floor: defects we have seen, standards we work against and equipment we have evaluated.

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